MicroAge experiment delivered!

The scientific hardware designed and manufactured by Kayser Space has reached the International Space Station on board SpaceX-24 in December 2021.

The project, funded by the UK Space Agency and led by Prof. Malcom Jackson of the University of Liverpool, was kicked off three years ago. After the design the manufacturing and the rigorous testing campaign, necessary to certify the hardware for its use on a manned space mission, the programme reached its climax on December 18th, when the scientists of Liverpool and the Kayser Space engineers carried out the final sample preparation and integration at the Space Station Processing Facility at the NASA Kennedy Space Center in Florida.

The samples are muscle fibres and have a limited life. So, they have to be prepared few hours before launch and for this reason the team members had to gather and work hard to deliver the hardware as late as possible. The NASA specialists had the critical task to load the hardware in the spacecraft already prepared at the launch complex 39A.

The spacecraft liftoff was nominal at 5:06 ET (10:07 GMT) on December 21st.  The Dragon capsule docked at 08:41 GMT on December 22nd, the samples were transferred to the ISS and then integrated in the Kubik incubator of the Columbus module. This operation was carried out by the ESA astronaut Matthias Maurer on December 23rd at 09:00 GMT. After two days of incubation, the samples were transferred to a freezer on board, ready for return with the same spacecraft at the end of January.

McroAge is the third Kayser Space hardware visiting the ISS in 2021, after Bioasteorid (SpaceX-21) and MME-2 (SpaceX-22). The first was a project privately managed by the University of Edinburgh, while the second was a research conducted by scientists of the University of Nottingham and Exeter and funded by the UK Space Agency.

Kayser Space engineers and the scientists of the University of Liverpool

with the MicroAge flight units ready for delivery to NASA

MicroAge scientific hardware under preparation

NASA payload specialists inspecting the MicroAge hardware ready for

integration into SpaceX-24 spacecraft

 

Prof. M. J. Jackson, MicroAge principal investigator and Gianluca Neri,

Kayser Space programme lead, signing off certification for sample safety clearance

 

ESA astronaut Matthias Maurer performing the MicroAge hardware integration in KUBIK

(Photo credit: ESA/NASA)

 

 

 

 

Services

BioReactor Express  –  Commercial access to the ISS 

 

 Kayser Space is a partner in BioReactor Express providing commercial access for payloads to the Columbus module on the ISS and exclusive access to the KUBIK incubator facility - aimed primarily for biological experiments but also available for e.g. manufacturing processes requiring precise temperature control.

 

 

 

 

 

ISS Flight Hardware Testing

 

Kayser Space is able to qualify experimental hardware and payloads to acceptance level for flight and deployment on the International Space Station (ISS). Through use of internal and external facilities we can provide the following testing services:

  • Vibration, shock and linear acceleration
  • Thermal cycling
  • Cold stowage thermal cycling
  • Extended cold stowage
  • Leak test
  • EMI/EMC

 The service we provide include the provision of the relevant test procedures and test reports for all launch vehicles to the ISS, with strict adherence to NASA’s Space Station interface and safety SSP standards.

The staff has experience on environmental conditions and test procedures to meet MIL-STD, ECSS and DO-160 standards for airborne (fixed and rotary wings) equipment.

 

QA and Safety

 

Human spaceflight Safety and QA is a key responsibility in any space project destined for the ISS. Kayser is an ISS specialist equipment supplier and integrator with in-depth knowledge of all Safety and QA aspects that must be complied with.

 

 

 

 

Mechanical Design and Rapid Prototyping

 

 

 

Mechanical design of bioreactor systems and components is done in-house; 3D printing techniques with a range of materials are used for

rapid prototyping and local manufacturing workshops deliver flight quality hardware to short time scales.

 

 

 

 

Electronics Design, Breadboarding, Manufacturing and Assembly for Space

 

 

 

Kayser Space is able to design, produce, test and qualify mixed-signal electronics with the support of a dedicated electronics engineer and capable of PCB assembly and inspection in-house for prototyping of conceptual designs. The electronics lab is equipped with PCB assembly and measurement instrumentation for electronics and embedded software development.

 

 

 

 

Project Management and Systems Engineering

Kayser Space personnel have extensive experience in project management and technical lead of complex space projects. We get involved with the PI teams at concept stage to constrain the mission within feasible technical, environmental, safety and cost boundaries, while maximising the scientific return. We provide the management and technical interface with funding agencies, as well as ESA and NASA for ISS launch and deployment.

 

 

Facilities

 

 

 

   Mechanical assembly and integration laboratory

  • Fully equipped laboratory for integration of experiment hardware based on bioreactors and other biological payloads
  • 3D printing facilities including a microfluidics factory with biological compatible filament material
  • Leak-test facility

 

    Electronics laboratory

  • Fully equipped laboratory for electronics and embedded software development
  • Manual PCB assembly equipment
  • Precise electronics measurement instrumentation

Services

BioReactor Express –  Commercial access to the ISS

Kayser Space is a partner in BioReactor Express providing commercial access for payloads to the Columbus module on the ISS and exclusive access to the KUBIK incubator facility - aimed primarily for biological experiments but also available for e.g. manufacturing processes requiring precise temperature control.

ISS Flight Hardware Testing

Kayser Space is able to qualify experimental hardware and payloads to acceptance level for flight and deployment on the International Space Station (ISS). Through use of internal and external facilities we can provide the following testing services:

  •      Vibration, shock and linear acceleration
  •      Thermal cycling
  •      Cold stowage thermal cycling
  •      Extended cold stowage
  •      Leak test
  •      EMI/EMC

The service we provide include the provision of the relevant test procedures and test reports for all launch vehicles to the ISS, with strict adherence to NASA’s Space Station interface and safety SSP standards.

The staff has experience on environmental conditions and test procedures to meet MIL-STD, ECSS and DO-160 standards for airborne (fixed and rotary wings) equipment.

QA and Safety

Human spaceflight Safety and QA

Mechanical Design and Rapid Prototyping

Electronics Design and Breadboarding for Space

Kayser Space is able to design, produce, test and qualify mixed-signal electronics with the support of a dedicated electronics engineer and capable of PCB assembly and inspection in-house for prototyping of conceptual designs.

The electronics lab is equipped with PCB assembly and measurement instrumentation for electronics and embedded software development.

Project Management and Systems Engineering

 

Facilities

 

  Mechanical assembly and integration laboratory

  • Fully equipped laboratory for integration of experiment hardware based on bioreactors and other biological payloads

 

  • 3D printing facilities including a microfluidics factory with biological compatible filament material

 

  • Leak-test facility

   Electronics laboratory

  • Fully equipped laboratory for electronics and embedded software development

 

  • Manual PCB assembly equipment

 

  • Precise electronics measurement instrumentation

Our valuable partners and customers:

 

 Mootle

UCL

 
    

 
 

 
 

 

 
 

 

 
   
 

Partnerships and Collaborations

BioReactor Express Partnership

Funding Agency for:

  • BioMission 2015
  • BioMission 2017
  • KUBE
  • Exobiology Facility
  • Tempus PRO
  • Muscle Stimulation
  • WAPS PD
  • Cellular Agriculture for future human spaceflight

Funding Agency for:

  • Sub-orbital Phase A/B:
    - MAGB
    - ICY Grains
  • ISS Phase A/B
    - MOTILE
    - FCSpace
    - MicroAge 2
  • ISS UK National Experiments
    - MicroAge
    - MME2
    - MicroAge 2

    - GCC

Funding Agency for:

  • Cross-cluster POC studies
    - Light-sheet microscope components
    - Leak-test facility
    - KICCAM
    - KSICR

    - CelAgr

Projects:

  • Bio17: ROTIFER B Part1

Projects:

  • MAGB
  • MOTILE
  • BIOASTEROID
  • Impact accelerator study

Projects:

  • MicroAge
  • MicroAge 2

Projects:

  • Molecular Muscle 2
  • POC: KICCAM
  • Impact accelerator study

Projects:

  • Molecular Muscle

Projects:

  • ICY Grains

Member of University’s Industrial Advisory Board

Projects:

  • TOPDESS

Projects:

  • POC: 3D printed lightsheet microscope bio-sample holders

Projects:

  • POC: microgravity cancer experiments: analysis of requirements and feasibility study
  • Glioma Co-Culture experiment

Projects:

  • GENESISS Phase A/B design

Projects:

  • GENESISS Requirements definition

Projects:

  • Biolab Air Exchange system
  • WAPS PD Ground Image processing SW

Projects:

  • Cellular Agricolture for future human spaceflight

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